A Complete Box Build & Electro-Mechanical Assembly Service
STHL is a professional electronics manufacturer specialising in circuit board assembly and electronic box build assembly, we offer a full range of services from small panel assemblies to larger, more complex box build assemblies, providing box build solutions for complex product system configurations. Our services cover the production, testing and assembly of PCBA boards, coolers, cable connectors, enclosures, and other modules. The enclosure could be made of various materials including plastic, aluminium, steel, brass and acrylic.
Many different sectors rely on PCB box build assembly services including consumer electronics, industrial control, medical devices, telecommunications, security devices, and more. All box build assemblies have unique requirements. You might need a customized enclosure, some unique shape and size coolers, DC fans and cables or specialist programming, testing, and debugging for skills firmware integration. Making your box build assembly at STHL means you will experience a more streamlined process and see a much smoother path to market. This is because the entire process from components to finished products packing is manufactured and managed in one place. Once the product has been assembled to the customer’s specification and requirement, we have functionality, earth bond and aging testing to ensure reliability and consistency.
Solutions of STHL PCBA Box Build Assembly Services
Complete In-House ManufacturingWe handle sourcing, engineering, mechanical fabrication, testing, and everything under one place, reducing lead times and improving quality control.
Medium to High Volume Support for Custom ProductsWe have 20 years of experience working with small and medium-sized companies, and have built our business around supporting their needs. With flexible line setups and a stable multi-vendor network, we support custom enclosures and assemblies for medium to high volume production.
End to End SolutionsFrom CNC cutting to mould injection till final assembly, each component is crafted to meet your exact specifications. With stable supply chain and fast lead time, STHL has the capability to provide lower cost enclosure solutions for high volume enclosures or box-build componentry.
Inventory SolutionsSTHL manages customer consigned inventory, blanket POs, and key long-lead materials like PCBAs, ICs, and electro mechanical components to speed up delivery and simplify purchasing.
★ Our box build assembly services
Component Sourcing
PCB Fabrication
SMT Stencils
SMT PCB Assembly
THT Assembly
Cable and Wire Harness Assembly
Flexible PCB assembly
Conformal Coating
Rework and Modification
IC Programming & Testing
Box build assembly
Packing and delivery
Steps in the Box Build Assembly Process
We understand that every project is unique, and we take the time to comprehend the intricacies of your project and its specific requirements. Our qualified engineers create tailored box build assembly solutions, perfectly aligned with your needs, to enhance your products performance and reliability. For any questions, feel free to email us at info@pcbaassembly.com.
Labelling & Packaging
Support sticker and laser engraving labelling; Many packaging materials to protect and secure items.
Chat Now
Enclosure/ Chassis Assembly
Provide the most cost-effective cost solution for manufacturing and assembling products.
Chat Now
Testing and Quality Control
Every unit will be made functional testing, environmental and electrical testing.
Chat Now
Software Installation
Tailored program burning and software installation for your unique project.
Chat Now★ Key Advantage of STHL PCB Box Build Assembly Services
A skilled box build assembly manufacturer such as STHL will be able to complete a wide range of complicated assembly processes and specialist manufacturing processes. Box build assembly production often involves a range of manufacturing techniques. Processes such as stamping or sheet metal bending are needed for enclosure fabrication. Component assembly processes can also be complicated, such as with cable and harness assembly. Other specialist processes like potting, soldering or applying silicone or acrylic coatings might also be necessary.
Manufacturing Capabilities
We provide one-stop electronic product assembly services to customers with full support throughout the entire mechanical assembly process from component sourcing, manufacturing, testing and packing. Supported by 12 assembly lines, STHL can meet customers different requirements whether small batch production or large scale production. Customized solutions tailored to the specific needs of each client.
Component Sourcing
Supply chain management is an important part of box build assembly manufacturing. STHL supply networks is our significant advantages for specialist box build assembly service. We offer wide selection of plastic and metal materials for enclosure as per different application projects. Besides this, the most frequently customized components for box build assembly also include wire harness, cooler, DC fan, display, connectors, speakers, motors, etc.
Cost and Lead Times
Instead of sourcing and assembling individual components, you can now get one stop turnkey service from STHL which typically reduce lead time and decrease your unit cost. This results in a faster and more efficient production process and allows customers to bring their products to market faster, which can be a significant advantage in today’s fast-paced business environment.
Testing and Quality Control
Testing and quality control is crucial in box build assembly. There are many parts and components and also many stages of production. Testing and quality control usually has to be completed at various different stages, often requiring specialist knowledge and equipment. STHL has rigorous functional, environmental and electrical testing as well as procedures for traceability and defect tracking.
Packing and Delivery
To protect the integrity of the product appearance and avoid some sensitive electronic components from electrostatic damage, STHL adopts anti-static production process and packaging method. We support a wide selection labeling, giftbox and vacuum packing. Whether shipment by whole batch or drop-shipment requirement, STHL can deal with the delivery fast and professional.
Certifications and Regulatory Compliance
Finished electronic products might need some specific certifications and regulatory compliance to ensure market access. STHL can handle the certifications and regulations that apply to your product. We can help you understand certification and regulatory requirements or to adjust designs to ensure compliance. The primary certificates include CE, FCC, UL, RoHS and REACH.
